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Ski Builders Knowledge Base › Getting Started

A first-build guide

Category: Getting StartedCompiled from 2 source threads

Quotes are verbatim and attributed to their original authors.

Almost everyone on this forum started the same way: reading for a year or two, wanting badly to build a pair, and finally clearing enough space to begin. This page collects what the first-timers wished they had known, drawn from their own build threads.

Expect it to take longer and cost more

The single most repeated lesson from first builds is that the project is bigger than it looks. One builder who dreamed of it for years put it plainly once his first skis were finally in the press:

"Turns out it takes far more time and money than I first thought but I am finally here."

The community's reaction to a new builder is warm and only half-joking: "Welcome to the insanity, you're part of an elite group of crazy idiots now," and "Congrats! You're about to embark on the journey of your life!"

Read first, then ask

Nearly every question a beginner has is already answered somewhere on the forum. Search before posting — and when you do start a thread, keep it as a running journal so others can help:

"I haven't posted anything because I can usually find the answers to the questions I have some where on this forum. Everyone on here has been a big help!"

The shape of a first build

A typical first pair runs through these stages, each covered in its own entry: settle on dimensions and a sidecut shape (one beginner's first skis were 184 cm, 136-102-130, on a poplar core); build or find a press and a mould; make the core and profile it; add sidewalls and binding inserts if you want them; cut the base, bend and attach the edges; lay up the glass, core and topsheet and press; then trim, flatten and tune.

Don't rush the first one. As one builder documenting his debut pair said, he was "just kinda taking it slow" while waiting on epoxy and graphics — a sound instinct. Post pictures as you go; the feedback you get mid-build is worth more than a finished-ski photo.

Source threads