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Camber, rocker and the mould

Category: DesignCompiled from 4 source threads

Quotes are verbatim and attributed to their original authors.

The mould sets the camber and rocker of the ski, but the finished ski keeps only part of what the mould has — the layup springs back as it comes off. How much it keeps depends mostly on whether the cure is heated, so builders deliberately over-build the mould.

How much camber to build in

A heated press holds the mould's shape closely; a room-temperature cure loses roughly half.

"If you are using a heated press the camber won't change a lot in comparison to the camber on your mold. If your skis cure at room temperature the camber will drop a bit. It's also depending on the layering order."
"I built 16mm of camber into my mold, figuring that I'd lose about 1/2 of that in the end product… After pressing, my skis have exactly the same dimensions as my mold. I can place a finished ski back in the mold, and it fits like a glove."

A useful rule of thumb from a room-temperature builder: "If I shim the press to 8mm I would get about 4mm finished rise — kinda the same for camber" (rockaukum). Compare a few finished pressings against the mould you used and you will quickly learn your own shop's ratio.

A cure schedule that holds camber

Staging pressure and heat gives repeatable results:

"I first inflate my press to 25 to 30psi, then turn on the heaters. When the temp in the mold reaches 110 F, I increase the pressure to 50 psi… I let the ski 'cook' at 175 F for 60 minutes, then shut off the heater, leaving the bladder inflated. After a 30 minute cool down period, I deflate the bladder and remove the ski."

Builders also note that a rapid run-up to high temperature can leave more camber than the mould, and that heating one side only shifts camber — see Ski press and the pressing notes for using differential top/bottom heat to tune it.

Rocker moulds

Rocker springs back more than camber, so moulds are over-cut and a stiff, layered core helps hold the shape better than glass alone:

"The reason the 3 layer core holds its shape is because the layers slip against each other… each layer of material farther from the mold has a tighter radius, and if it doesn't slip against the other layers the fibers would be forced to shorten."
— Huck Pitueee · thread #3377, "Rocker mold help"

That fibre-shortening is why a heavily rockered tip can show glass "bunching" waves — a reason some builders reach for a pre-cured top sheet of glass on full-rocker shapes.

Source threads