Ski Builders Knowledge Base
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Ski Builders Knowledge Base › Process

Tuning and grinding

Category: ProcessCompiled from 3 source threads

Quotes are verbatim and attributed to their original authors.

Once a ski is pressed and trimmed, it is tuned: the base is flattened and structured, the edges are given their bevels, and wax goes on. Most home builders do this by hand; a committed few run shop machines.

Flatten first

A freshly pressed ski often comes out slightly base-high or edge-high (see Finishing & flattening and Bases & edges). Flatten the base against a true bar with a scraper and stone — or a belt/stone grinder — before setting any bevels.

Edge bevels

Set a small base-edge bevel (about 0.5–1°) and a side-edge bevel (about 1–3°) with a file guide, then polish and detune the tip and tail. Shop edge grinders do this mechanically — a Grindrite ceramic edge grinder, for example, "does both base and side edges with adjustable angles" (#5324).

Structure and wax

A stone grinder cuts a structure pattern into the base to break suction; then the ski is hot-waxed and scraped. Machines named on the forum include Fontaine and Wintersteiger belt sanders and stone grinders and Grindrite grinders (with SVST supplying consumables) — but a home builder with files, a true bar, and a waxing iron can achieve a very good tune.

The finish is in the contact wheel

One builder resurfaced the hardened rubber contact wheel on his Grindrite and was startled by the difference:

"The first pass on a pair of skis I knew I made the right decision. I saw sparks coming off the edges! The finish is super clean now… I think it is just as good a finish as the $30,000 Wintersteiger."
— Dr. Delam · thread #1801, "Soul Skis"

Source threads