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Topsheets and graphics

Category: MaterialsCompiled from 3 source threads

Quotes are verbatim and attributed to their original authors.

The topsheet seals the top of the ski and carries the graphic. The main material choice is PBT versus nylon, and graphics are either ordered pre-sublimated, printed at home by dye-sublimation, or improvised from fabric and iron-on transfers.

PBT versus nylon

PBT is cheaper and takes sublimation well, but builders repeatedly complain it chips; nylon is tougher, lighter, and easier to wrap for cap construction, at the cost of fussier bonding:

"I am sick of Iso PBT, the durability is crap. I would take crown UHMW any day over that stuff…"

Nylon rewards prep: flame-treat it just before layup and don't starve it of resin or over-press it. As the graphics supplier in that thread put it, poor nylon bonds usually trace to "too much pressure and/or not enough resin saturation… test test test."

Sublimated graphics

The easy route is to order sublimated topsheets from a shop such as CODA Boards (about $40 plus shipping, with fast turnaround), Miller Studio, or Snowboard Materials. To print your own, builders run a dye-sublimation setup — a wide-format Epson with Sawgrass inks, and a RIP program to handle large, complex images — then press the transfer into the topsheet:

"Our temps and times and pressures: 375F, 2min, high pressure. Temp is the most important variable, higher temps lead to faster times… pressure is the most important constant, get it right and keep it there."
— strangesnowboarding · thread #2907, "dyesub press retrofit"

Clear tops and cheap alternatives

A clear nylon topsheet over printed fabric, a fabric graphic, or the bare core is a popular look. On a budget, builders iron inkjet transfers onto fabric and cover it with clear topsheet, or skip a topsheet entirely and press against Mylar or release film for a shiny finish. One habit worth copying: "I now take off the protective film before I layup. If there's any wrinkles at all in it, the finished topsheet will show it" (powderho).

Source threads