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CAD/CAM and CNC

Category: Tools & equipmentCompiled from 3 source threads

Quotes are verbatim and attributed to their original authors.

Builders who move to a CNC machine mostly rely on two free, open-source tools written within this community — MonkeyCAM and SnoCAD-X — plus a CNC drag knife for cutting bases and graphics.

MonkeyCAM

MonkeyCAM was written by forum member Head Monkey and generates the G-code to machine every part of a ski or snowboard from a design specification.

"A few clicks and 10 seconds later I've generated 9 G-code programs to cut base, nose/tail spacers, and core and I know they're correct and fit together properly."
— Head Monkey · thread #4450, "MonkeyCAM"

From a JSON description of the board it emits programs for the base cutout; the core (top profile/taper, edge relief for the steel edges, insert holes, guide holes to flip the core, alignment marks); and matching nose and tail spacers. It is free for personal and commercial use (Apache 2.0), and now runs in the browser at monkeycam.org — "the latest version will always run for you in the cloud, for free. So no ads."

SnoCAD-X

SnoCAD-X is a Java-based design front end that pairs with MonkeyCAM (the long-term intent being for SnoCAD-X to output to MonkeyCAM's CAM back end). If it won't launch from the JAR, the usual fix is simply updating to a current Java runtime.

Drag knives for bases

To cut base material and dye-cut graphics, builders use a drag knife in the CNC. The Donek drag knife is the popular ready-made option (a freely-rotating bearing, run with the spindle free), around $229; a DIY version can be ground from a 1/8" carbide drill blank for about $12, though getting the blade to track straight is the challenge:

"While my first attempt worked for a few cuts, you'll quickly find that there are a lot of subtleties that can make or break your attempts… competing technologies like tangential knives start at $5000."

One practical tip from the same thread: avoid dye-cutting a black base, because the light-coloured inlay streaks once you base-grind it.

Source threads